Agricultural tractor compatibility with tillage machines, three-point hitch system categories per ISO standard, alternative coupling options for trailed machines using a drawbar eye or ball hitch, stability principles, front axle loading of the tractor
When considering a new tractor, most farmers assess its power, which is critical in relation to the owned area and the soil type used for cultivation. Equally important is the tractor's compatibility with tillage machinery. Depending on the intended purpose and chosen production process, various devices may need to be connected to the tractor, making it essential to understand the coupling options available.
Three-point linkage, i.e., three-point suspension system
As mounted machines lack their own wheels, their entire weight is borne by the tractor, necessitating coupling via a three-point linkage. This system comprises two lower links and one upper link. In older models, ball joints at the ends required manual insertion and protection of pins against disconnection. Modern three-point linkages feature self-locking hook ends that connect to special ball joints on the machine's pins, facilitating a quicker, easier, and safer coupling process.
The primary advantage of the three-point linkage is its high stability. It enables both transverse and longitudinal leveling of the tool and adjustment of its working depth. This is managed by the hydraulic system, which includes a hydraulic cylinder connected to the three-point linkage arms, a pump, and a distributor. Modern three-point linkages are equipped with electronic systems (Electronic-hydraulic Hitch Control) that allow the machine's position to be adjusted using a panel with buttons instead of levers on the distributor. This panel is located in the cabin and possibly outside, such as on the rear part of the fender.
Standardization of the Three-Point Suspension System
As the popularity of three-point linkages increased, their diversity in size and permissible load expanded. This sometimes led to scenarios where, despite a three-point linkage allowing for the mounting of a machine, the tractor proved insufficiently powerful. Currently, the dimensions and requirements for attaching tools and accessories to the rear of a tractor are specified in the PN-ISO 730 standard. The tool working with the tractor should have a hitch compatible with the tractor’s hitch. Four categories characterize the tractor's rear linkage based on its power: Category I hitches are installed in tractors with a power of up to 48 HP, Category II with a power of up to 120 HP, Category III with a power of up to 240 HP, and Category IV with a power of up to 450 HP.
Other Variants of Coupling Trailed Machines
Trailed machines possess their own chassis, so the vertical forces resulting from their weight are only partially transferred to the tractor. Trailed devices can be integrated using the three-point linkage's lower links or a hitch. Several types of hitches can be distinguished, with the drawbar eye and the ball hitch being the most popular, typically installed as an option in Rolmako tillage machines.
Manual or automatic hitch and eyelet drawbar
A machine with a 40 mm diameter eyelet drawbar is coupled to the tractor using a 32 mm diameter pin. This is the simplest and most cost-effective hitch system. However, it is also the least comfortable. Significant play occurs due to the necessary deflection when encountering obstacles or inclines, resulting in characteristic jerking and accelerated wear of the hitch.
Automatic hitches demonstrate minimal play due to the use of a 38mm diameter pin. They operate autonomously, as the pin is released upon contact with the latch by the drawbar. The drawbar eye features a 50mm diameter, accommodating a 48mm diameter pin.
Ball Hitch and Drawbar Tip
The pin ends with a ball on which the appropriately shaped drawbar eye is attached. The mechanism is secured by a clamp from above. This connection has no play, enhancing durability, and allows for a tilt of up to 30°. The most popular system currently is the K80 hitch, though various sizes are available for drawbars with different vertical pressure and total machine weight.
Additionally, the drawbar eye can be flanged, screwed on, welded in, or secured with a nut at the back. The hitches are directly screwed to the tractor or to a specialized adapter mounted on the gearbox block, referred to as a rail, body, or sled. This allows for the selection of the hitch type and its height. Moreover, modern rails feature sliding and adaptive plates to which the hitch tip is attached. This enables the mounting of components from various manufacturers, utilizing only the tip rather than the entire hitch.
The principle of unit stability involves adding weight to the tractor's front axle
Coupling a multi-ton agricultural machine with a tractor causes the front wheels to lose ground grip, reducing traction force and impairing the tractor's braking and driving performance. Therefore, it is necessary to add weight to the front through additional ballast or a front-mounted machine. Rolmako offers a range of tillage machines that can be mounted on the tractor's front lift.
To ensure safe driving on the road, the front axle must bear a minimum load of 20% of the unit's total weight. Ideally, the load should be around 40%. The maximum permissible weight is contingent on the tire's maximum load capacity. Accurate calculation of the minimum load requires considering the weight of both the tractor and the coupled machinery, as well as the distance from the suspension to the center of gravity and other measurements. Despite its complexity, user manuals supply both the mathematical formula and the necessary parameters for substitution.
One of the most effective methods to increase weight on the front axle is through front linkage. Unlike factory ballasts, it enables rapid assembly and disassembly of the load and adjustment of its mass relative to the rear-suspended machine. Additionally, it is important to remember that the front three-point linkage enhances work efficiency by expanding the tillage set and reducing the number of field passes.
Finally, it is noteworthy that not only the rear linkage has been standardized. All components used to connect machines to the tractor have their own parameters and standards. For example, the front three-point linkage is described in the DIN ISO 8759-2 standard. Therefore, when planning additional purchases or replacement of worn-out equipment, it is crucial to consider the type of work performed and understand how to aggregate agricultural machines in accordance with the ISO standards specified in the instructions.